Therefore, the cost of mold manufacturing is very important in the control link of production management. You can start from the following aspects:
1) Effective management: product data management, process data management, drawing and document management: effective product data management, process data management, drawing and document management, can ensure the comprehensiveness of documents, the consistency of drawing versions; To achieve effective sharing and effective query utilization. It can build a complete computer database for document management, collect and use the design drawings accumulated in the design department, scattered, and previously scattered and isolated information to prevent the 2d and 3d confusion due to design drawings, original, set changes, and maintenance versions. Confusion, inconsistency of 3d model and 2d drawing data, irregularities and confusion caused by 2d drawing design are not easy to be found and corrected in time, resulting in mold modification and rework, or even scrap, increasing mold manufacturing costs and lengthening mold manufacturing The production cycle affects the delivery period.
2) Maintain the consistency and integrity of mold drawings, processing technology and physical data: through effective, meticulous and strict inspection methods, ensure the consistency and integrity of mold drawings, processing technology and physical data.
3) The design and manufacturing costs of each set of molds must be summarized in a timely manner: through effective control of downloading or sharing printing of parts processing technology in the workshop, effective management of the scrap of tools; through accurate mold structure design, efficient mold parts processing Accurate parts detection will effectively reduce the additional cost of the mold due to design changes and maintenance, so as to obtain the actual cost of each mold, and compare it with the planned cost in real time, so as to effectively control the quality of the mold.
4) Overall planning: Organize and integrate the information of the project plan, design, processing technology, workshop production situation, equipment, human resources, etc. for overall planning, so as to effectively coordinate planning and production, can effectively ensure the quality of the mold and deliver on time goods.
5) Develop a complete and practical mold production management system: develop a complete mold production management system to realize a computerized information management system for product data management, process data management, plan management, and schedule management of mold production management processes, Including mold production plan formulation, mold design, process formulation, workshop task assignment, real-time bar code submission of parts progress, product inspection, warehouse management, etc., so that mold manufacturing and related auxiliary information from planning formulation, manufacturing process control to completion delivery can achieve a full range Real-time tracking management.
6) Management of tangible knowledge and intangible knowledge: establish mold design, manufacturing failure modes and impact analysis libraries, and prevent the next occurrence of the same problem through specialized post training, meetings, announcements, computer sharing, plus awards and penalties. At the same time, it can be used as a reference for future quality assessment and design. Refine the experience in the head of the company's management and form a written specification, so that the company's normal operation and quality fluctuations will not be affected by the departure of a department head or post person.
7) Establish processing technology establishment: establish processing technology establishment, summarize mold parts list, purchased parts list, standard parts list, self-made parts list, self-made standard parts list, material list, heat-treated parts list, vulnerable Parts list and tooling costs ensure that relevant resources are available in time. Combine production plan management and schedule management to ensure that relevant equipment can be used effectively, prevent personnel from being idle, and enable all links in processing and manufacturing to interlock.
